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TOPH2061 series ZJH homogenizing mixer
The ZJH Homogenizing Mixer is a patented product developed by our company incorporating advanced foreign technologies, complementing the RHⅡ Homogenizing Mixer. It is suitable for producing high-viscosity materials such as foundations, creams, and toothpaste. Its main feature is that the inner and outer circulation homogenizers allow the material to work under both inner and outer circulation homogenization, achieving optimal emulsification.
TOPH2061 series ZJH homogenizing mixer
The ZJH homogenizing mixer is a patented product developed by our company incorporating advanced foreign technologies, complementing the RHⅡ type homogenizing mixer. It is suitable for producing high-viscosity materials such as foundation, creams, and toothpaste. Its main feature is that the inner and outer circulation homogenizers allow the material to work under inner and outer circulation homogenization, achieving optimal emulsification effects.
This homogenizing mixer is professionally designed based on the ointment production processes of cosmetics and ointments. This unit consists of a pretreatment pot, a vacuum emulsification mixing pot, a vacuum pump, a hydraulic system, a dumping system, an electrical control system, and a work platform. This unit features simple operation, stable performance, good homogenization performance, high production efficiency, easy cleaning, reasonable structure, small footprint, and a high degree of automation.
Product Features
● The stirring adopts variable frequency speed setting, allowing the stirring linear speed to be adjusted arbitrarily within 0～150m/min to meet different process requirements.
● Advanced homogenizer, using our company's latest technology, unique structure, superior efficiency.
● All parts in contact with materials are made of imported stainless steel, with the inner surface of the container mirror-polished to 300EMSH (hygienic grade), meeting hygiene requirements.
● Vacuum suction, vacuum deaeration, the entire process is completed under vacuum conditions, preventing bacterial contamination and extending the shelf life of the product.
● Beautiful and generous appearance, the exterior adopts special polishing technology, with a mirror-like luster.
Working Principle
The emulsifier consists of an emulsification pot, a water phase pot, an oil phase pot, a vacuum device, a temperature control system, and an electrical control system. Oil-soluble and water-soluble raw materials are melted or dissolved in the oil phase pot and water phase pot respectively. The temperature is generally maintained at around 80℃. The oil phase and water phase raw materials heated by water vapor are added to the emulsification pot through a filter for homogenization, stirring, emulsification, and vacuum deaeration. Then, cold water is introduced into the jacket to cool to a certain temperature, and then fragrance is added. Continue cooling to the required temperature, stop stirring, and wait for the pressure to return to normal before discharging.
Precautions
● Because the homogenizing cutting head has an extremely high speed, it must not be operated in an empty pot to avoid local heating affecting the sealing degree.
● Reliable grounding to ensure electrical safety.
● The homogenizer shaft end is considered to rotate to the right. After each motor wiring or when restarting after long-term disuse, it should be jogged to confirm that there are no errors before formally operating the homogenizer.
● Before each stirring start, it should be jogged to check whether there are any abnormalities in the stirring scraping wall. If there are any, they should be eliminated immediately.
● Before vacuum operation of the stirring shaft, it is necessary to check whether the pot is flush with the pot lid, and whether the pot mouth and material port covers are tightly closed and reliably sealed.
● Before shutting down the vacuum pump, the ball valve in front of the vacuum pump should be closed first.
● The vacuum pump can only be started and operated when the homogenization pot is sealed. If there is a special need to open to the atmosphere to start the pump, the operation time should not exceed 3 minutes.
● Before performing any maintenance or cleaning, the power supply to the equipment must be cut off.
● Never put your hand into the kettle during equipment operation to prevent accidents.
● If any abnormality occurs during operation, stop operation immediately and restart only after the cause has been identified.
Application Scenarios
● Food ● Pharmaceuticals ● Cosmetics
Technical Parameters
| Model | Material Volume (L) | Stirring Motor | Homogenizing Motor | Container Dimensions (mm) | Ultimate Vacuum (Pa) | Hydraulic Power (kW) | Weight (kg) | ||||
| Main Pot | Water Phase Pot | Oil Phase Pot | Power (kW) | Speed (rpm) | Power (kW) | Speed (rpm) | |||||
| TOPH2061-10 | 10 | 8 | 5 | 0.25 | 0～63 | 0.55 | 0～3000 | Φ200×250 | -0.09 | 0.55 | 550 |
| TOPH2061-20 | 20 | 16 | 10 | 0.37 | 0～63 | 1.5 | 0～3000 | Φ300×300 | -0.09 | 0.55 | 750 |
| TOPH2061-50 | 50 | 40 | 25 | 0.75 | 0～63 | 2.2 | 0～3000 | Φ400×400 | -0.09 | 0.75 | 1100 |
| TOPH2061-100 | 100 | 80 | 50 | 1.5 | 0～63 | 4 | 0～3000 | Φ500×550 | -0.09 | 0.75 | 1500 |
| TOPH2061-200 | 200 | 160 | 100 | 2.2 | 0～63 | 5.5 | 0～3000 | Φ600×700 | -0.09 | 0.75 | 1500 |
| TOPH2061-500 | 500 | 400 | 250 | 4 | 0～63 | 7.5 | 0～3000 | Φ800×1000 | -0.09 | 1.1 | 2200 |
| TOPH2061-1000 | 1000 | 800 | 500 | 5.5 | 0～63 | 11 | 0～3000 | Φ1100×1200 | -0.09 | 1.1 | 2500 |
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Address: No. 9, Xinyuan Road, Qianzhou Industrial Park, Wuxi City
Tel: +86-510-83383966
Tel: +86-13706183972 Manager Xu
Tel: +86-514-84380409
Email: topchina2003@top-mixer.com
Email: Rose.xu@top-mixer.com